国外设计的化工工艺包一般都包含哪些文件?
化工工艺包,指的是化工生产成套技术包,是化工生产的技术核心,对于化工生产过程而言起到了举足轻重的作用。那么,化工工艺包具体包含哪些内容呢?国外设计的工艺包一般又包含哪些文件呢?
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Chap. 章节 |
Document 文件 |
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1 |
Master Document 主文件 |
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1.1 |
Master Document List 主文件清单 |
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2 |
Basis of Design 设计基础 |
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2.1 |
Basis of Design 设计基础 |
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3 |
Process Definition 工艺定义 |
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3.1 |
Process Description and Definition 工艺描述和定义 |
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3.2 |
Process and Utility Flow Diagram (PFD) 工艺和公用工程流程图(PFD) |
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3.3 |
Overall Plant Material mass Balance 全厂物料质量平衡 |
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3.4 |
Heat and Material Balance (H&MB) / Stream summary 热量和物料平衡(H&MB)/数据流汇总 |
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3.5 |
Process Control Philosophy (PCP) 工艺控制原理(PCP) |
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4 |
Utilities, Raw Material, Chemicals, Additives and Catalyst 公用工程、原材料、化学品、添加剂和催化剂 |
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4.1 |
Consumption of Utilities, Chemical, Additives and Catalyst 公用设施、化学品、添加剂和催化剂的消耗量 |
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4.2 |
Conditions at Batteriy limit / Interface and Connection Schedule 界区/接口条件和连接方案 |
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5 |
Process Equipment 工艺设备 |
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5.1 |
Process Equipment List 工艺设备清单 |
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5.1 a |
Supporting an fixation 支撑固定物 |
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5.2 |
Equipment Data Sheets 设备数据表 |
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5.3 |
Propretary Equipment Data Sheets 专有设备数据表 |
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5.4 |
Long - Lead Equipment List 长周期设备清单 |
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5.5 |
Vendor list for Critical/Special Equipment 关键/特殊设备供应商清单 |
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6 |
Health and Environment 健康与环境 |
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6.1 |
Hazardous Chemicals / MSDS 危险化学品/MSDS |
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6.2 |
Plant Waste Effluents 工厂废物 |
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6.3 |
Safety and Health Design Philosophy 安全与健康设计理念 |
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6.4 |
Analysis of Key Occupational Health Points 职业卫生重点分析 |
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6.5 |
Description of Main Safety Relief Facilities 主要安全救援设施说明 |
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7 |
Process Control Diagrams 过程控制图 |
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7.1 |
FDS(PC&E) 工艺因果图(PC&E) |
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7.2 |
Interlock description and logic diagrams (FDS) 联锁说明和逻辑图(FDS) |
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7.3 |
Process Control and Safety Control System Description 工艺控制和安全控制系统说明 |
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7.4 |
Alarm and Trip Setting 报警和跳闸设置 |
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7.5 |
Preliminary Process Input/Outputs in DCS and SIS DCS和SIS中的初步过程输入/输出 |
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8 |
Plant Design and Piping 设备设计和管道 |
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8.1 |
Overall Plot Plan Including Elevation Views 总平面布置图(包括立面图) |
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8.2 |
Preliminary Steel Structure Layout 钢结构初步布置图 |
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8.3 |
Main Equipment Layout Plan 主要设备平面布置图 |
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8.4 |
Line List / Line Schedule 管线清单/管线一览表 |
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8.5 |
Piping Specification / Valve Specification 管道规格/阀门规格 |
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8.6 |
Piping Design Guidline 管道设计准则 |
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8.7 |
Piping Study 管道研究 |
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8.8 |
Specifications (Insulation, Painting,…) 规范(绝缘、油漆等) |
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9 |
Electric and Instrumentation 电气和仪表 |
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9.1 |
Electrical Load Summary 电力负荷汇总 |
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9.1a |
Motor list and specification 电机清单及规格 |
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9.2 |
Instrument Design Guideline 仪表设计准则 |
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9.2a |
Instruments location on equipment 仪器在设备上的位置 |
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9.3 |
Instrument Process Data Sheets 仪表过程数据表 |
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9.4 |
Specification for Critical and Special Instruments 关键和特殊仪器规范 |
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9.5 |
Fire and Gas Detection Philosophy 火灾和气体探测原理 |
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10 |
Piping and Instrumentation 管道和仪表 |
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10.1 |
Piping & Instrument Diagram (P&ID) 管道仪表流程图(P&ID) |
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11 |
Operating and Maintenance Guide 操作和维护指南 |
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11.1 |
Operation Manual 操作手册 |
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11.2 |
Laboratory Equipment Specification 实验室设备规范 |
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11.3 |
Analytical Manual 分析手册 |
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11.4 |
Proprietary Equipment Maintenance Manual 专有设备维护手册 |